Project Profile
- ELECTRONIC BILLING PAPER ROLLS
I. PRODUCT AND ITS USES
Now a days
most of the business operation are conducted with computerized
billing system. Hence the potential Demand for Billing Rolls
is on the increased. Hence there one is difficulty in the
marketing Paper Rolls for computer billing.
PRODUCTION TARGETS (Per Annum)
Quantity
– 47, 00, 000 No
Value –
Rs.18, 80, 000
BASIS & PRESUMPTIONS
1. Single
shift of 8 hours a day, 25 days a month and 300 days in a
year is presumed. Efficient machines and workers
are also presumed.
2. Minimum
6 month period is considered for achieving full capacity utilization
3. Labour
rates are as per the prevailing rates.
4. An
average interest rate of 15% is considered.
5. The
estimates are drawn for a production capacity generally considered
techno-economically viable for model type
of manufacturing activity.
6. The
information supplied is based on a standard type of manufacturing
activity viable for model type of manufacturing
activity.
7. The
information supplied is based on a standard type of manufacturing
activity utilising conventional techniques of
production at optimum level of performance.
8. Costs
in respect of machinery and equipment, raw materials and the
selling prices of the finished products etc. are
generally prevailing at the time of preparation of the project
profiles and may vary depending upon various
factors.
9. Whereas
some names of manufacturers, suppliers of machinery and equipment,
raw materials etc. are indicated at
the end of the profile, those are by no means exclusive or
exhaustive.
PRODUCTION DETAILS AND PROCESS OF MANUFACTURE
The process
of manufacture consists of the following operations.
The Paperboard
reel is loaded on the machines and the machine is started
after threading. While the machine is in operation, the paper
is embossed between two embossing rollers; the edges are ground
to the required angle at the pre-adjusted place. Two pairs
of knieves cut the required shape and one end of the cut piece
is pressed to the winding spindle by a pressbar. To prevent
paper from slipping of the spindle, it is sucked on to the
spindle by vaccum pressure. A revolving brush applies when
the spindle begins to rotate the paste and the cones are wound,
the base and nose of the cones are trimmed by special circular
knieves. Finally the finished cone is ejected out on to the
tray by compressed air. The wet cones are then air-dried.
After the cones are dry, the nose part is nosed (smoothened)
on a nosing machine. Then these are checked for quality and
packed.
IMPLEMENTATION SCHEDULE
Normally
six months are required for the complete implementation of
the project, including machinery erection, raw materials procurement
etc.
FINANCIAL ASPECTS: -
Fixed Cost
I. Land and Building:
Built up
area - Working shed, office, stores, etc.
500 sq. meter
Rental basis ----------------------------------------------------------------5,000
II. Machinery and Equipments:
a) Automatic
paper Roller Making Machine suitable to
manufacture
2” x 3’ embossed paper rolls provided with Hollow
making
spindle and with a vacuum and are compressed with and
fitted
with rollers and fitted with motors and suitable controlled
panel
and provided with a suitable dust collecting unit ---------------------------------3,50,000
b) Paper
Roller top nosing and base cutting machine fitted with a
circular
knife and automatic Rolling ejecting device and driven by
a
2 HP Motor and fitted with switched and starter ------------------------------------55,000
c) Paste
Mixing Machine fitted with chimney blades with 0.5 HP Motor,
with
switch etc. ----------------------------------------------------------------------25,000
d) Hand
tools and spares --------------------------------------------------------------15,000
4,45,000
Packing
forwarding taxes, freight etc. -----------------------------------------------25,000
Installation
and Erection charges ----------------------------------------------------45,000
Office
equipment and other equipments ---------------------------------------------55,000
5,70,000
Pre-operative
expenses -------------------------------------------------------------25,000
5,95,000
III. Staff and Labour
Manager
1 5,000
Accountant
cum Clerk
1 3,000
Foreman/Supervisor
1 3,000
Skilled Workers
2 5,000
Unskilled
Workers
6 12,000
Watchman/Peon
1 1,800
29,800
4,500
34,300
IV. Raw materials per month
Mill Board
6 MT @ Rs.9, 500/MT -----------------57,000
Starch 600
kgs. @ Rs.6/- per kgs ------------------3,600
Packing Materials,
waste cloth etc. -----------------5,000
65,000
V. Utilities
Power 1300
units @ Rs. 4/- -----5,200
Water 300
----------------------500
5,750
VI. Other Expenses (per month)
Rent ------------------------5,000
Postage and
Stationary -----500
Repair and
Maintenance ----1,000
Transportation
--------------500
Insurance
-------------------500
Misc. Expenses
-------------500
8,000
VII. Working Capital (per month)
Staff and
Labour ----------34,300
Raw Materials
------------65,600
Utilities
-------------------5,750
Other expenses
-----------8,000
1,13,650
Working Capital
for 3 months = 3,40,950/
Say ------------------------Rs.3,
41, 000/-
VIII. Total Capital Investment
1. Fixed
Capital --------------------5,95,000
2. Working
Capital -----------------3,41,000
9,36,000
IX. Cost of Production (per annum)
Working Capital
13,------------------------------------------------------63,800
Depreciation
on Machinery @ 10% on 4,30,000/- -----------------------43,000
Depreciation
on Moulds and tools @ 25% on 15,000/- ------------------3,800
Depreciation
on office equipments @ 20% on Rs.55, 000/- --------------11,000
Interest on
capital investment @ 14% on 9,36,000/- ---------------------1,31,000
Total
15,52,600
X. Total Sales (per annum)
47,00,000
Nos. Paper Rolls @ Rs.400 per 1000 Rolls 18,80,000
18,80,000
– 15,52,600 3,27,400
Profit Ratio
= 3,27,400 x 100 / 18,80,000
= 17.41%
Return =
3,27,400 x 100 / 9,36,000
= 34.98%
XI. Breakeven Analysis:
Fixed Cost
40% Salaries
------------------1,64,000
40% other
expenses -----------12,000
Depreciation
-------------------57,800
Rent ---------------------------60,000
Insurance
----------------------6,000
Interest on
Capital -------------1,31,000
---------------------------------4,31,400
B.E.P. = 4,31,400 X 100 / 7,58,800
=
56.85%
Breakeven Point
Fixed Cost
Depreciation
on Machinery & Equipment, Tools & Fixtures,
Office Equipments
---------------------------------1,07,500
Interest on
Total Capital Investments ---------------2,24,400
Insurance
------------------------------------------6,000
Rent -----------------------------------------------60,000
. 40% of Salaries
and Wages -----------------------1,53,600
40% of Other
Expenses ----------------------------21,600
5,73,100
Breakeven Analysis = Fixed Cost x100 / Fixed
Cost + Profit
= 5,73,100
x 100 / 10,14,800
= 56.47%
Addresses of Suppliers of Machinery and Equipments
1. M/s.
K.U. Sodal Muthu & Company,
15/94.
Mettupalayam Road,
Coimbatore
– 641 011
Tamil
nadu.
2. M/s.
Indo Europe Trading Company,
9,
Dalal Street,
Mumbai.
3. M/s.
Jayveer Traders,
171-D,
Raj Building, Thoddarayan koil street,
Kattoor,
Coimbatore, Tamil nadu.
4 M/s.
Rockford Business Links,
K-120/6,
Bougain villa,
Anna
nagar East,
Chennai.
Name Addresses of Raw material Supplier
1. M/s.
Rajagopalan Paper & Board Mill,
Umayalapuram,
Rayaluam (p.o),
pin
622 506 Pudukottai.
2. M/s.
Punalur Paperm Mills,
Punalur,
Kerala.
3. M/s.
Jagdish Fine Arts,
4/687/A,
Husain Colony,
Sivakasi,
Tamil Nadu.
4. M/s.
Vidya Laminators Private Limited,
112/236,
Swaroop Nagar,
Kanpur,
Uttar Pradesh.
5. M/s.
Lampack Paper Products,
A-1,
Industrial Estate,
Visakapatnam,
Andrapradesh.
6. M/s.
Kamakshi Lamipack private Limited,
101,
Sidco Aiema Tower,
Ist
Main Road, Industrial Estate,
Ambattur,
Chennai.
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